Technology & Quality

Production Technology and Quality Control
for Stable Mass Production

We control automotive body component quality through blanking and tandem stamping lines, multiple welding systems, and staged in-process inspections.

Facilities

Production Infrastructure for Mass Production

Our 31 presses, 7 N/C feeders, and 25 welding systems support flexible, high-mix production.

31 Units

PRESS

  • 300·400-ton Blanking Presses: 6
  • 250-ton Blanking Press: 1
  • Tandem A-Line: 9
  • Tandem B-Line: 9
  • Tandem C-Line: 6
7 Units

N/C FEEDER

  • 300mm: 1
  • 600mm: 6
25 Units

WELDING

  • Robotic CO₂ Welding System: 1
  • DC Inverter Welder: 3
  • AC Welder: 9
  • Nut Feeder: 9
  • Bolt Welder: 3
Process Flow

Step-by-Step Process Control
from Receiving to Shipment

Each stage—from raw material receipt through stamping, welding, inspection, and shipment—is controlled to defined process and quality standards.

  1. Raw material coils stored inside the plant
    01

    Raw Material Coil
    Receiving & Inspection

  2. Automotive component stamping line
    02

    Coil Blanking &
    Stamping

  3. Press component inspection using an inspection jig
    03

    First-Piece, In-Process &
    Final-Piece Press Inspection

  4. Incoming inspection of supplier parts on the production line
    04

    Supplier Parts
    Incoming Inspection

  5. Projection welding equipment for automotive components
    05

    Hardware Projection
    Welding

  6. Welded component inspection using a weld strength tester
    06

    First-Piece, In-Process &
    Final-Piece Weld Inspection

  7. Finished products arranged in dedicated containers
    07

    Finished Product
    Stacking

  8. Final product outgoing inspection
    08

    Outgoing Inspection
    & Shipment

Quality Management

Quality Built into Every Process

An established quality management system, structured improvement programs, and continuous company-wide training raise performance across every process.

01

First-Piece, In-Process & Final-Piece Inspection

Product condition is verified at the start, during, and at the end of each production run.

02

DIM'S Management

We record and control dimensional variation at critical inspection points.

03

Weld Strength Inspection

Joint-strength and destructive testing verify weld integrity.

04

In-Process Patrol Inspection

Quality personnel conduct line patrols to verify compliance with approved process standards.

05

Nonconforming Product Identification

Nonconforming parts are clearly segregated from development samples and controlled under defined procedures.

06

Operator Training

Monthly quality training and multilingual work instructions strengthen operator understanding and consistency.

Stable Operation

A Preventive Maintenance System
That Sustains Equipment Performance

Routine checks of equipment condition, consumables, and process settings support stable mass production.

01

Daily Inspection

Before each shift, operators inspect safety devices, die clamping, and overall equipment condition.

02

Preventive Maintenance

Equipment-specific inspection intervals and maintenance histories help minimize unplanned downtime and process variation.

03

Process Parameter Control

Press and welding parameters are standardized by part number, with all adjustments recorded whenever an abnormality occurs.